Category: Blog

 

Enhancing Industrial Communication: Equustek DL4000-DFX as the Allen Bradley DF1 Port Splitter Replacement

In the realm of industrial automation, efficient communication between devices is crucial for seamless operations. The now-obsolete Allen Bradley 1747 Port Splitters, specifically the 1747-DPS1 and 1747-DPS2 models, were once pivotal in enabling RS-232/DF1 full-duplex communication ports on controllers to expand into two ports. This facilitated simultaneous communication with two external devices across various controller types, including the SLC 500, PLC-5, MicroLogix, ControlLogix, CompactLogix, and FlexLogix.

However, as technological landscapes evolve, the discontinuation of the Allen Bradley port splitter has left a void for reliable and compatible alternatives. Enter the Equustek Solutions Inc DL4000-DFX, a robust and advanced replacement designed to meet modern industrial communication needs.

Understanding the Need for Port Splitting

Industrial environments often demand concurrent communication between multiple devices and controllers. The capability to split a single port into two for simultaneous interactions was a game-changer for many operations, streamlining processes and enhancing overall efficiency.

The Allen Bradley 1747 Port Splitters, while once instrumental, have become obsolete. However, the DL4000-DFX from Equustek Solutions steps in as a comprehensive alternative, addressing the communication challenges faced by industries relying on Allen Bradley’s older models.

Evolution with DL4000-DFX

Equustek Solutions Inc recognized the significance of efficient communication in industrial settings. The DL4000-DFX serves as a powerful replacement, offering enhanced functionalities and seamless integration across a wide spectrum of controllers and devices.

Features and Compatibility

• Enhanced Compatibility: Much like its predecessor, the DL4000-DFX is designed to integrate with various controllers, ensuring a smooth transition for users accustomed to the Allen Bradley 1747 Port Splitters.
• Expanded Functionality: The Equustek solution not only replicates the port-splitting capabilities but also incorporates advancements in communication protocols and technologies, allowing for more efficient data exchange and connectivity.
• Ease of Integration: The DL4000-DFX maintains compatibility with existing Allen Bradley programming cables, simplifying the transition process for users migrating from the older system.

Addressing Obsolescence Concerns

With Allen Bradley discontinuing the 1747 Port Splitters, concerns regarding support, maintenance, and availability of spare parts arise. Equustek Solutions steps in to alleviate these worries by providing a reliable and contemporary alternative in the form of the DL4000-DFX. The robustness of the Equustek product ensures continuous support and availability for industrial operations.

The Future of Industrial Communication

As industries evolve and technologies advance, the need for efficient communication solutions remains paramount. Equustek Solutions Inc’s DL4000-DFX stands as a testament to innovation in addressing these evolving needs, offering a seamless transition from the outdated Allen Bradley 1747 Port Splitters.

In conclusion, the shift from the Allen Bradley DF1 Port Splitter to Equustek’s DL4000-DFX signifies not just a replacement but an upgrade in capabilities, reliability, and support. Industrial operations can continue their seamless communication with enhanced features, ensuring productivity and efficiency in an ever-evolving technological landscape.

 

 

For more information on DL4000-DFX and other DL4000 models with other protocol capability like MODBUS to DF1, MODBUS RTU to MODBUS ASCII, MODBUS to ASCII, DF1 to ASCII and Allen Bradley Power Monitor 3000 to MODBUS visit our DL4000 product page

https://www.equustek.com/serial-serial-converters-df1-modbus-ascii/

 

The EQ7000 is an industrial protocol converter designed and manufactured by Equustek Solutions Inc., which provides a reliable and cost-effective solution for interfacing Ethernet/IP and Allen Bradley Ethernet devices with Allen Bradley DH+ or DH485 networks. With its support for Allen Bradley Ethernet, the EQ7000 enables communication between different systems and protocols, providing a seamless integration of industrial networks.

The EQ7000 prioritizes the integration of Rockwell Allen Bradley DH+ and Ethernet/IP protocols, which are widely used in industrial applications. Its compatibility with these protocols makes it an ideal choice for a wide range of industrial applications, including manufacturing, transportation, oil and gas, and many others.

The EQ7000 is easy to configure and use, with a simple and intuitive user interface that allows users to set up and configure the device quickly and easily. This user-friendly interface makes it easy for even non-technical users to configure the EQ7000 and get it up and running in no time.

Its compatibility with Allen Bradley Ethernet, DH+, DH485, and Ethernet/IP protocols, makes the EQ7000 a versatile solution for many industrial applications.

The reliability of the EQ7000 is a key advantage, especially in industrial applications where downtime can be costly and disruptive. Equustek Solutions has a long-standing reputation for producing high-quality, reliable connectivity solutions, and the EQ7000 is no exception. It is built to withstand the harsh conditions of industrial environments and is designed to provide reliable performance even under challenging conditions.

In conclusion, the EQ7000 is an excellent choice for industrial applications that require seamless communication between devices and systems using different protocols. With its support for Allen Bradley Ethernet, DH+, DH485, and Ethernet/IP protocols, as well as its versatility and reliability, the EQ7000 is an ideal solution for a wide range of industrial applications.

If you have come across a similar situation where you cannot connect Ethernet to Allen Bradley Controller, then you have come to the right place. One of the major reasons why people fail to connect to Allen Bradley Ethernet-enabled devices is probably because their system’s IP address has not been properly configured or the network adapter of the PC is set up for DHCP. In general, network adapters of computers are set up for DHCP by default and they need to stay the same so that they can be connected to the majority of companies and home-based routers.

ALLEN BRADLEY PLC is an industrial computer control system that will enable you to utilize the majority of the industrial processes. Your system’s network adapter has to be set up in a way that it has a static IP address so that you can connect your system to Allen Bradley Ethernet-enabled devices. Let’s take a rundown at things and how you have to set up the PC and the device. Starting with the PC first,

• Ensure that the Allen Bradley device is able to communicate over IP or Ethernet. If the cable has properly fitted into the port, in no way does that mean that you are using the correct one? Even the wrong ones can fit into the port appropriately and a lot of Allen Bradley devices use RS485 ports which are the same as the ones in Ethernet cables.
• Ensure that all the devices are powered up properly and the cables are well-connected.
• Ensure that the correct software is installed on your computer to enable connectivity and communication with Allen Bradley Controllers and Drivers.
• Once everything is in place, configure the IP address and subnet for your computer. This is where the problem lies, as already stated above most PCs are set up for DHCP by default so you have to make sure that they have a static IP address.

How to set a static IP address?

Given below are the steps you can follow if you want to set a static IP address on your system:

• Click on the start menu on your windows system and select “Control panel.”
• After that, select the option “Network and Sharing centre.”
• Do you find the option “change adapter settings”? Click on it.
• Select “Properties” once you right click on “Local Area Connection.”
• Now, click on the option “Internet Protocol Version 4” and then select “Properties.”
• You will see two options now- choose the one that says “Use the following IP address:” Here you can set the IP address but, if you want to change the settings back to the company’s network then choose the other option.
• Once you are done setting the IP address and subnet then click on “OK”.
• You will see a “Local Area Connection” window, select OK again.

That’s it! Your IP address has been set up on your system and it has been configured. Now, you can successfully connect to Allen Bradley Ethernet-enabled devices.

Image Sources:

https://www.amazon.co.uk/Allen-Bradley-1756-IM16I-159-265-Isolated/dp/B00S8QDB4A

https://www.equustek.com/EQ7000-Manuals/Accessing-Data-from-DH+-Devices-Using-AB-Ethernet-and-Ethernet%20IP-Enabled-Allen-Bradley-Processors.html

 

Allen-Bradley’s most popular automation controller lines are ControlLogix and CompactLogix. The ControlLogix is designed for larger, heavier systems that require higher I / O numbers. The CompactLogix is better suited to smaller systems with its simpler, more compact case. We shall look in-depth here at the variations of these both processors.

The CompactLogix

Two models are sold on the CompactLogix range–a customizable chassis-free and an all-in-one chassis system. CompactLogix L23, L1XER, and L2XER are the most popular all-in-one controls. You might have learned from this if you’ve used CompactLogix processors, which are best-selling processors in the line. The best-selling components for modular systems are the L30ER, L33ER, L32X, and L35X.

The CompactLogix bundled processors are equipped for operating out-of-the-box, their biggest value. Conversely, the L3 systems are flexible and often combined with the local I / O network. They require a separate power supply as well as a dedicated End cap. Consumer specifications for the CompactLogix processors equivalent to L1, L2, and L3 are 5380. The main features of 5380 CompactLogix processors are SD card Slot for non-volatile memory use, Integrated USB port Included with 1 GB of memory is the USB SD Card with an embedded Super Cap  –batteries are not required.

The ControlLogix sequence was the initial model for Logix. It was published in 1999 for the first time 20 years ago. The ControlLogix controllers are versatile and include electricity supply, a CPU, chassis, connectivity devices and/or I / O modules. It is an advanced controller used for larger and much more complicated systems, that’s why it’s more expensive than a CompactLogix controller.

While the chassis and power supply did not change significantly since 1999, the new generation of processors and communication modules changed. The first model in 1999 was 1756-L1, followed by the L55, known as 5555. Instead of a built-in memory module, this controller has expandable memory and the base device has no default memory, which means that users must order a certain amount of memory before purchasing.

The newer L6x was the first non-volatile CompactFlash controller to be installed. Similar to EEPROM, this memory could be deleted and reprogrammed on an older computer. The L7 has received some improvements, like the SD card slot and the super capacitor charging module.

Lastly, the latest addition from Rockwell is the L8x, better known as the line of processors of 5580 ControlLogix. The main difference is the performance, which in program scans is 20 times faster. It also has an Ethernet port of 1 GB, improving connectivity and volume.

CompactLogix vs ControlLogix Comparison Table

Characteristics	ControlLogix 5580	ControlLogix 5570	CompactLogix 5380	CompactLogix 5370 L3
Controller Tasks:	32/1000 programs/task	32/1000 programs/task	32/ 1000 programs/task	32/1000 programs/task
User Memory:	3 MB (1756-L81E) to 20 MB + 6 MB safety (1756-L84ES)	2 MB (1756-L71, 1756-L71EROM) to 8 MB + 4 MB safety (1756-L73S, 1756-L73EROMS)	0.6 MB (5069-L306ER, 5069-L306ERM) to 10 MB + 5 MB safety (5069-L3100ERS2, 5069-L3100ERMS2)	1 MB (11769-L30ER, 1769-L30ER-NSE, 1769-L30ERM, 1769-L30ERMK) to 5 MB + 1.5 MB safety (1769-L38ERMS, 1769-L38ERMSK, 1769-L38ERMOS)
Built-in Ports:	Single-port Ethernet port, 10 Mbps/100 Mbps/1 Gbps, 1-port USB client	1 Port USB client, Dual-port Ethernet/IP 10 Mbps/100 Mbps	2 Ethernet ports, 10 Mbps/100 Mbps/1 Gbps, 1-Port USB client	Dual-port Ethernet/IP 10 Mbps/100Mbps, 1-port USB client
Communication Options:	EtherNet/IP, ControlNet™, DeviceNet™, Data Highway Plus™, Remote I/O, SynchLink™,USB Client	EtherNet/IP, ControlNet™, DeviceNet™, Data Highway Plus™, Remote I/O, SynchLink™,USB Client	EtherNet/IP,USB Client	EtherNet/IP:Embedded Switch, Single IP Address,DeviceNet,USB Client
Controller Connections:	Not Applicable	500 Connections	Not Applicable	256 Connections

Looking at the table, we can see that, although there is only a single generation gap, ControlLogix 5580 or 5570 are quite homogeneous. In controller connections, there is quite a difference in both processors. 500 connections are applicable to ControlLogix 5570 whereas there is no connection supported by 5580. ControlLogix 5570 features an Ethernet / IP port with a maximum speed of 100 Mbps, which is a previous generation controller. On the other hand, 5580 can go up to 1 Gbps, which is a huge speed and reliability improvement.

On the memory side, the security of 5580 and 5570 lags is maximal 20 MB + 6 MB at maximum and the maximum memory is 8 MB + 4 MB.

Talking about the CompactLogix, there is another significant difference between generations. The newest 5380 comes with an Ethernet port of 1 Gbit / s with a maximum memory capacity of 10 MB+5 MB, whereas the 5370 comes with 5 Gb / security. In comparison to the previous generation, Allen Bradley made significant improvements.

Before the introduction of Foundation Fieldbus, the gateway to the industrial automation started with parallel wiring, where the devices were connected independently with the rule and control level.   

However, with the increased levels of automation, the number of participants also increased. This led to a high wiring expenditure. Hence, it was extensively replaced by economical and faster Fieldbus systems.

Foundation Fieldbus systems are targeted for platforms using advanced as well as primary regulatory control, along with some of the discrete commands associated with those functions. The technology was previously used in the process industries; however, with recent advancements, Foundation Fieldbus are now being applied in power plants as well.  

Definition of Fieldbus

Field and Bus make Fieldbus. A field is a geographically limited area. In an engineering world, it is intellection of the plant levels. Bus, on the other hand, is a set of a standard line that electrically links multiple circuits for transferring information.  

The idea behind Fieldbus is to eliminate any point-to-point links between the field devices like actuators and sensors and their controllers by a single digital connection on which all the information is communicated consecutively in serial order and multiplexed over time.  

In most cases, the Fieldbus transfers the information in small packets in a sequential manner. The subsequent transmission of information decreases the total required number of connecting lines over greater distances than that of parallel transfers.  

Examples of Fieldbuses

• Interbus– it has a transmission rate of up to 2 Mbps, which is characterized by high transmission security and constant, but short cycle time.
• Profibus– it is used in manufacturing automation and engineering industries. It has a transmission rate between 9.6 kbps and 500 kbps. It uses a hierarchical structure with the actuators and sensors levels.

Within the process automation environment, there are two related applications of Foundation Fieldbus. They use different communication speeds and physical media.

• The H1 segment operates at 31.25 kbit/s. H1 segments are usually used for connecting host systems and field devices. As compared to standard twisted-pair wiring, H1 segment offers more power and communication in both intrinsic and conventional safety applications. It is the most popular Foundation Fieldbus application.
• High-Speed Ethernet (HSE) operates at 100/1000 Mbit/s and is used for connecting gateways, host systems, subsystems, and linking devices. However, HSE doesn’t provide power over the cable, for now.  

Benefits of Foundation Fieldbus

• Multidrop wiring
• Multivariable instruments
• New types of information
• Two-way communication
• Control in the field
• Interchangeability- devices can be functionally interchanged without changing the functionality
• Interoperability- devices can communicate with each other while performing in multi-vendor environments with ease

What does this mean?

Considering the mentioned benefits of Foundation Fieldbus, there are plenty of reasons why it is implemented in many automation industries. So of them are as follows:

• Speed – Systems can be installed and organized more quickly
• Reliability – Short signal paths mean increased availability and reliability  
• Interference reliability – Increased protection against interference  
• Uniformity – The use of unified connection technology and standardized bus protocols enable the use of different devices from different manufacturers
• Flexibility – Modifications and expansions can be implemented quickly with ease

Image sources-

https://www.automation.com/automation-news/article/how-to-pick-the-right-fieldbus-protocol

http://epc-school.blogspot.com/2012/07/foundation-fieldbus-concepts-3.html

If you have an Allen Bradley 1784-PKTX or SST’s  SST-DHP-PCI / 5136-SD-PCI on a desktop running Windows 7,  we all know that on Jan 2020 Microsoft will stop releasing security updates for Windows 7, which means you need to upgrade to a new desktop running a newer Windows version, like Windows 10.

The problem you will run into upgrading your system is that Allen Bradley and SST Woodhead are not making the card for new desktop computers that have the PCI Express bus, however, Equustek has the solution with their DLPCIe that comes in two hardware versions, one for DH+ and another for DH485, which can reside in any new desktop with PCI Express bus X1 ,X2 X4, X8 and X16 and drivers are available for all Windows versions  including Windows 10 32 bit and 64 bit.

Equustek DLPCIe has another advantage by adding a 9 pin DSUB regular RS232 serial communication port which most of new desktops don’t come with, that serial port can be used for any RS232 serial communications that will facilitate connecting your RS232 serial device to your desktop.

For details see links below.

https://www.equustek.com/dlpcie-dh-df1-dh/

https://www.equustek.com/dlpcie-dh485-df1-dh485/